Blog

Posts, case studies and news on closed-loop control in refining, chemicals and polymers, cement, and mining and minerals.

Wireframe rendering of a pressure vessel with relief valve and safety loop inside an operating envelope
Process safety

Process safety management and the role of industrial AI

How OSHA's 14 PSM elements depend on each other, where programs break down in a changing plant, and where AI helps with hazard detection, alarms and knowledge.

News

Imubit named a Leader in the ARC MarketMap 2026 for Autonomous Execution Agents

ARC Advisory Group positions Imubit as a Leader in the ARC MarketMap 2026: Autonomous Execution Agents, Continuous Process Edition, its study of AI that executes decisions in the plant rather than only recommending them.

Wireframe illustration of a chemical plant with a reactor, its cooling loop, distillation columns and relief stacks
Process safety

How closed-loop optimization supports chemical process safety

How steadier control, earlier sight of drift and a recorded trail of moves support process safety in chemical plants, alongside the existing safeguards.

Wireframe rendering of a process unit beneath two glowing planes of light that mark the limits it runs within
Explainer

How Imubit differs from APC, and works with it

APC holds each unit to its targets within its limits. Imubit learns cause and effect across units and makes the key decisions on top of APC, inside limits set by plant engineers.

Wireframe rendering of a process unit with one bright line from a valve to its outlet, scattered unconnected data points around it
Explainer

Causality and correlation in process control

Correlation is enough to predict. Acting on a running unit needs cause and effect. What the difference means for AI in process control.

Wireframe rendering of four rising platforms, each holding a process plant more lit and connected than the last
Opinion

Autonomy comes in steps, with experts in charge

Plants will not jump to full autonomy. It comes in steps, with domain experts, deterministic plant models and generative AI working together.

Research

Why an agent that learned to be safe somewhere else isn't safe on your unit

Nadav Cohen's group at Tel Aviv University proved that safe execution of a task does not transfer the way execution does, so a general-purpose agent that was safe elsewhere is not, by that fact, safe on your unit.

News

Imubit CTO Nadav Cohen and team win the Israel AI Safety Research Prize

Imubit's co-founder and CTO Nadav Cohen and his Tel Aviv University students received the Israel AI Safety Research Prize for work published at NeurIPS 2025, selected as a Spotlight paper.

News

Long before AI kills us all, it will destroy the internet

Imubit's co-founder and CTO Nadav Cohen on TheMarker's podcast: why losing control of the internet is a nearer AI risk than doomsday scenarios, and why the physical world moves more carefully.

Wireframe drawing of a refinery and gas plant linked by data lines to a single control console
Event

What LATAM is teaching us about AI adoption: lessons from Innovarpel 2025

Takeaways from Innovarpel 2025, where Latin American leaders treated AI adoption as a change in how teams decide and work together, and measured it that way.

Wireframe drawing of three refinery fractionation towers and a bypass line under a single control loop
Event

What keeps industrial AI running: takeaways from the 2025 ARC Forum

Notes from the 2025 ARC Industry Forum: a refiner's closed-loop naphtha system, and a panel on data, people, safety, trust and keeping AI online.

Wireframe illustration of a refinery fluid catalytic cracking unit with its reactor, regenerator and fractionator
Press

Preem partners with Imubit to lower emissions at its Lysekil refinery

Preem and Imubit partner to run closed-loop optimization on the FCC unit at Preem's Lysekil refinery, with the aim of cutting emissions and fuel use.

Wireframe illustration of a process model built from the operating data of a distillation column, a reactor and a cement kiln
Press

Imubit opens an R&D center in Cluj, Romania

Imubit has opened an R&D center in Cluj, Romania, to develop the tools industrial teams use to build, evaluate and monitor their own process models.

Wireframe drawing of a refinery distillation column and product tanks on a dark background
Press

ARC Advisory Group's 2024 market study covers closed-loop AI alongside APC

ARC Advisory Group's 2024 market study covers closed-loop AI next to APC and online optimization, as two U.S. refiners present closed-loop work at AFPM.

Wireframe rendering of an FCC reactor-regenerator and main fractionator with a control loop to the riser and slide valves
Guide

Answers to common questions about closed-loop AI control

Answers to the questions refining engineers ask most about DLPC®, from architecture and data flow to inferentials, retraining and operator trust.

Wireframe of a refinery column, a chemical reactor, a cement kiln and a grinding mill linked by a closed control loop
Guide

Three questions to ask before you choose AI for your plant

Three questions for process industry leaders evaluating AI for plant optimization: how the model is built, who can use it, and whether it runs in closed loop.

Wireframe illustration of a refinery fuel gas mix drum, blending header and burner manifold under a fired heater
Market update

Economic Engineering update: September 2021

Market commentary from September 2021 on record gas prices and rising EU carbon costs, and why energy now competes with yield and throughput in the plant.

Wireframe drawing of a pressure vessel with its relief valve and transmitters inside a glowing operating envelope
Blog

Transforming safety culture from a program to an organizational principle

How Imubit's employee-led Safety Committee and short Safety Moments at the start of meetings make safety part of daily work, beyond a checklist or a rating.

Wireframe illustration of a crude column, catalytic cracker and gasoline tanks piped to a steam cracker
Market update

July 2021 market update: the IEA oil outlook and peak gasoline

July 2021 market update: the IEA's Oil 2021 outlook saw gasoline demand peak in 2019, with growth moving to petrochemicals and to diesel outside the OECD.

Wireframe illustration of a gasoline blending header on a pipe rack with control valves and product tanks
Market update

June 2021 market update: RIN prices and the RVO-adjusted crack spread

June 2021 market update: record RIN prices raised the RVO, and the RVO-adjusted crack spread showed thinner refining margins than the headline crack.

Wireframe illustration of a refinery tank farm with blending header, control valves and gasoline, jet and diesel tanks
Market update

April 2021 market update: an uneven recovery in U.S. fuel demand

Archive commentary from April 2021 on the EIA's demand outlook: gasoline and jet lagging 2019 levels while U.S. distillate demand recovers and grows.

Wireframe illustration of a crude unit with fired heater, atmospheric column and side strippers behind frosted storage tanks
Market update

March 2021 market update: the Texas freeze and the summer outlook for refining

March 2021 market update: vaccinations, the Texas freeze and heavy gasoline and diesel stock draws pointed to stronger refining margins for the summer.

Wireframe illustration of an FCC reactor and regenerator with riser, standpipes and main fractionator
Market update

January 2021 market update: FCC margins and the planning rhythms behind them

January 2021 market update: firm gasoline and diesel cracks lift FCC margins, and capturing them depends on monthly, weekly and hourly decisions.

Wireframe illustration of a crude unit with fired heater, atmospheric column and side strippers feeding heating oil tanks
Market update

December 2020 market update: distillate back in favor heading into winter

Archive commentary from December 2020 on the gasoline to distillate spread, the drivers behind the distillate rally, and why refiners had to stay nimble.

Wireframe illustration of a refinery crude unit with historian data streams feeding a learning process model
Blog

Complexities of applying AI in refining

Why applying AI to refining units is harder than standard analytics: skills gaps, historian compression, export limits, tag merging and model transparency.

Wireframe illustration of a catalytic cracker, hydrocracker and reformer with product lines to gasoline and diesel tanks
Market update

Economic Engineering update: November 2020

Refining market commentary from November 2020 on the second COVID-19 wave, utilization, deferred turnarounds and where yield optimization still paid.

Wireframe illustration of a refinery with crude tanks, crude unit, catalytic cracker and reformer linked by pipe racks
Opinion

Your LP may be giving you a false sense of optimality

Why a refinery LP's optimal solution can mislead: one-off limits buried in case files, units linearized around one regime, and feed qualities out of date.

Wireframe illustration of a catalytic cracker and crude column behind a tank farm of floating-roof tanks
Market update

Economic Engineering update, October 2020

Archived October 2020 market commentary: distillates fall below gasoline, what that means for FCC feed and crude rates, and ethane cracking margins.

Wireframe skyline of a refinery, a chemical plant, a cement kiln and a mineral concentrator in teal linework on a dark navy background
News

Welcome to the Imubit blog

The September 2020 note that opened the Imubit blog: why we started it, who writes for it and what we planned to share from work on operating plants.

Wireframe illustration of a refinery tank farm with floating-roof tanks, crude column and hydrotreater reactor behind
Market update

September 2020 market update: distillate stocks build as jet demand collapses

Archive commentary from September 2020 on how the pandemic hit U.S. refining, why ULSD stocks built on the Gulf Coast, and what it meant for conversion.

Wireframe illustration of a column, reactor, pumps and lab sample cabinet with signal lines into a data store
Guide

You're ready for AI, but is your data?

Why imperfect plant data does not hold up the start of closed-loop optimization, and the data practices that help most over time, from historian compression and lab samples to base-layer control.

Wireframe rendering of an FCC reactor-regenerator and main fractionator with a control loop back to the riser outlet temperature
News

What the AFPM white paper says about adopting AI-based APC

A summary of the AFPM OPCAT white paper on adopting and maintaining AI-based APC, covering change management, explainability, AutoML and retraining.

Wireframe illustration of refinery crude and conversion units with a process model drawn above them
Event

What refining leaders told us at Transcend EU

Refining leaders at Transcend EU in Athens and Munich named their top concerns, from safety to reskilling, and what AI must do to earn their trust.

Wireframe illustration of a reactor and distillation column in stacked layers of control loops and signal lines
News

What ARC Advisory Group's 2024 study found on AI in process optimization and control

ARC Advisory Group's 2024 market study on why plants are moving to closed-loop AI for optimization and control, and how adoption differs by sector.

Wireframe drawing of a refinery column, a reactor, a cement preheater tower and a flotation cell feeding one clean signal path
Opinion

Tuning out the noise in the industrial AI landscape

Most industrial AI stops at advisory insight because closing the loop in a live plant is hard, and tools that depend on a person to act leave value unclaimed.

Wireframe illustration of a steam cracker furnace bank with a cracked gas header feeding fractionation columns
Opinion

Three practices for running chemical plants through uncertainty

Three practices that help chemical plants hold margin through uncertainty: plant-wide optimization, real constraints, and models engineers can use.

Wireframe drawing of a refinery FCC, a polymer reactor, a cement kiln and a flotation circuit, each linked to its own model node
Opinion

The right AI solution: domain-driven or generic Industry 4.0?

Why generic Industry 4.0 AI vendors struggle in complex process plants, and how a partner that knows your industry works, from the demo to commissioning.

Wireframe illustration of a renewable diesel unit with pretreatment vessels, two reactors, hydrogen compressor and fractionator
Article

Renewable diesel optimization

How variable feeds, carbon-intensity credits and nonlinear yield trade-offs complicate renewable diesel units, and where closed-loop control fits.

Wireframe illustration of four process units under a lens grid, with a control loop closing on one of them
Opinion

Reflecting on Verdantix's 2025 Green Quadrant for industrial AI analytics

Imubit CEO Gilad Cohen on the Verdantix 2025 Green Quadrant for industrial AI analytics, and why closed-loop control reaches past analytics.

Wireframe illustration of a rotary kiln for calcining petroleum coke, with its burner hood and cooler
Case study

Oxbow runs petroleum coke calcining in closed loop

Oxbow runs its rotary kiln operations for petroleum coke calcining in closed loop with Imubit, raising yield and cutting natural gas use within specification.

Wireframe illustration of a hydrocracker with two reactors in series, separator, recycle compressor, fractionator and side strippers
Blog

Opportunities for positive ROI from AI in refinery processes

PTQ's Q1 2025 Q&A on where AI pays off in refining: distillate, FCC and coker results, and how hydrocrackers can swing yield between naphtha and diesel.

Wireframe illustration of a crude distillation unit with product rundown lines to storage tanks
Market update

North America refining market outlook 2022

Archive commentary from 2022 on lost U.S. refining capacity, the return of fuels demand, and why a prolonged up-cycle in refining margins looked likely.

Wireframe rendering of a fractionator and a reactor surrounded by simulated operating trajectories
Opinion

Myth busters: reinforcement learning in closed-loop control

Three common misconceptions about reinforcement learning in closed-loop process control, on first principles, prediction error and retraining, and support.

Wireframe illustration of a crude unit with its kerosene side stripper feeding a reformer and a hydrocracker
Guide

Minimizing jet fuel production in an existing refinery

Archive guide from 2020, when jet demand collapsed, on moving kerosene into the gasoline and diesel pools through crude unit, reformer and hydrocracker moves.

Wireframe drawing of a refinery coker, a rotary calciner and a distillate system linked into one process model
Event

Keys to success with closed-loop AI in plant operations

Leaders from two U.S. refiners and Oxbow on what made closed-loop AI work in their plants, from choosing the right problem to multi-unit models.

Wireframe illustration of one process model branching out to a refinery column, a cracker furnace, a cement kiln and a grinding mill
Opinion

Introducing the Imubit Foundation Process Model

Gil Cohen on the Foundation Process Model, one deep learning model of a plant that its engineers build, validate and reuse across planning, training and tuning.

Wireframe illustration of a refinery column, a polymer reactor, a cement kiln and a grinding mill linked to one shared view of plant operations
Event

Industrial AI's next phase will be won in operations

Takeaways from Transcend Houston 2026 on running industrial AI across teams, systems and shifts, and on what earns the trust of operators and engineers.

Wireframe illustration of a crude unit, a cement kiln line and a polymer reactor, each with an execution path running down through its control loop
Opinion

Industrial AI is maturing, and exposing the gap between executives and operations

Live polling at the AFPM Annual Meeting showed executives aligned on what AI promises, while operators judge its value at the moment of decision.

Wireframe drawing of a process unit beside its simulated copy, with a learned controller writing setpoints through the APC layer
Guide

How a learned controller differs from real-time optimization

How a learned closed-loop controller differs from real-time optimization, from a model built on plant data to decisions made without a real-time solver.

Wireframe rendering of a petrochemical unit beside its simulator twin
Opinion

How AI is changing the engineering workforce

Gil Cohen's Hydrocarbon Processing feature on the petrochemical skills gap, and five ways AI changes the work of plant engineers and operators.

Wireframe illustration of a concentrator with ore stockpile, SAG and ball mills, hydrocyclones and flotation cells
Event

Five strategic takeaways from Digitalization and AI in Mining North America 2025

Five themes from the 2025 Digitalization and AI in Mining North America event in Vancouver, and what they mean for operators turning plant data into throughput.

Wireframe illustration of a fired heater, distillation column and cement kiln shown in cutaway
Opinion

Energy strategy first, sustainability as a result

Energy is still one of the largest operating costs in process plants, and four tests help leaders choose energy projects with verifiable results.

Wireframe rendering of a fired heater and distillation column with fuel and steam flows traced through the unit
Event

Energy and carbon in the closed-loop optimization objective

How energy use and carbon intensity can enter a closed-loop optimization objective alongside margin, from a talk at a Madrid energy forum.

Wireframe illustration of a reactor and distillation column with exchangers, control valves and a closed control loop
Opinion

Conversion without transformation is the hidden risk in AI adoption

Adopting AI without changing how teams decide and work tends to give the same results faster. Why domain expertise and shared targets matter more.

Wireframe illustration of a fixed-bed reactor and distillation column with sensor lines rising to a layered network
Opinion

Controllable AI and the future of plant modeling

Gil Cohen, writing in Control Global, on why process plants need AI models that engineers can inspect, adjust and ground in first principles.

Wireframe rendering of a refinery FCC reactor with a debutanizer and diesel stripper downstream
Case study

Closed-loop control on a refinery debutanizer, FCC riser and diesel stripper

How closed-loop control worked three limits at a U.S. refinery: debutanizer flood, a static FCC riser temperature and a diesel flash point buffer.

Wireframe illustration of a closed-loop AI layer writing setpoints to APC and DCS above a process unit
Blog

Closed-loop AI and process control: why the public debate matters

Dennis Rohe on the trade-press debate over closed-loop AI, where it sits next to DCS and APC, and why trust and scale deserve open discussion.

Wireframe rendering of a cement preheater tower, calciner and rotary kiln with an alternative-fuel feed line
Event

AI, AFR and 1L at the 2025 IEEE-IAS/PCA Cement Conference

Takeaways from the 2025 IEEE-IAS/PCA Cement Conference on alternative fuels, limestone cement logistics, and where closed-loop AI fits at the kiln.

Wireframe rendering of a refinery fractionator with its overhead system and side draws
Opinion

A world without step testing

A former APC engineer on what step tests cost operations and APC teams, and how a model learned from plant history gives a distribution of gains.

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